At Pharmintech 2022 the future of Life Sciences industries

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Managing Quality and Regulatory Risks in Pharmaceutical Technology Transfer

Technology transfer moves more than manufacturing instructions. It moves process knowledge, supplier dependencies, labeling requirements, packaging specifications, and the evidence needed to demonstrate control. For medical device manufacturers, including those supporting drug-device combination products, these interfaces can become recurring sources of compliance gaps during site transitions, acquisitions, and remediation. The central problem is often not a missing procedure. It is a quality system that allows connected activities to change independently. A label revision may be approved while packaging artwork, supplier instructions, or production-system data still reflect an obsolete version. Staying inspection-ready requires manufacturers to manage these dependencies as one controlled system. Why Compliance Gaps Keep Recurring Findings are treated as documentation defects Revising a procedure can resolve an immediate discrepancy without changing the behavior that caused it. If unclear decision rights, weak escalation, or ineffective training remain, the same failure may surface elsewhere. Corrective and preventive action should distinguish the observed finding from its underlying cause and establish how effectiveness will be demonstrated. Ownership is divided across connected functions Quality, Regulatory Affairs, labeling, packaging engineering, operations, suppliers, and digital-system owners often maintain separate workflows. Each team may complete its assigned task while an interface remains uncontrolled. For example, changing an instruction for use can affect packaging configuration, translations, technical documentation, inventory disposition, and release controls. Transitions expose unresolved weaknesses Acquisitions and site transfers can introduce conflicting procedures, incomplete knowledge transfer, or different assumptions about validated processes. Regulatory changes add further demands. When these events coincide with CAPA or change-control backlogs, teams may prioritize administrative closure over risk reduction. Without a coordinated impact assessment, local fixes can create new gaps downstream. Establish the Regulatory Baseline Inspection readiness starts with knowing which requirements apply to the product, activity, and market. Pharmaceutical, device, and combination-product obligations are not interchangeable; transfer planning should identify the applicable requirements rather than assume one quality framework covers every operation. According to FDA’s Quality Management System Regulation overview and FAQs, the QMSR became effective on February 2, 2026, incorporates ISO 13485:2016 by reference, and introduced the updated device inspection process under Compliance Program 7382.850. ISO 13485 certification does not exempt a manufacturer from FDA inspection or guarantee compliance with FDA requirements. For devices marketed in the European Union, Regulation (EU) 2017/745, Annex I, Section 23, provides the primary requirements for information supplied with devices, including labels and instructions for use. Teams should assess the applicable provisions alongside relevant language, product-specific, and market requirements. A labeling review should therefore evaluate required content and consistency with the device’s intended purpose and supporting documentation—not merely artwork accuracy. How to Identify the Real Gaps Begin with a cross-functional assessment that follows actual product and information flows. Select representative transfers, label changes, supplier changes, and CAPAs, then trace each from initiation through implementation and effectiveness review. Map dependencies: Identify affected specifications, suppliers, packaging components, systems, validation activities, and training. Compare records with practice: Check whether approved procedures match what operators and reviewers actually do. Test traceability: Follow a requirement through technical documentation, labeling, production instructions, and release evidence. Examine recurrence: Look for repeated deviations, reopened actions, overdue changes, and findings shared across sites. Assess capacity: Determine whether qualified owners have enough time and authority to complete corrective work. Prioritize gaps by potential patient or user harm, regulatory impact, likelihood of recurrence, and detectability. Document the rationale; an old overdue item is not automatically more important than a newly identified high-risk weakness. Align Quality, Labeling, Packaging, and Change Control Create a coordinated remediation plan with one accountable owner for each action, named contributors, acceptance criteria, and required evidence. Separate immediate containment from systemic correction. Containment might prevent obsolete labels from being issued; correction might redesign approval and implementation controls so obsolete versions cannot return. Use change control as the integration point. Before approval, evaluate effects on regulatory submissions or notifications, technical documentation, supplier controls, packaging performance, validation, electronic master data, inventory, and training. Record both identified impacts and justified decisions that particular activities are unaffected. During technology transfer, define readiness gates before production or release responsibilities move. These should address the transfer of process knowledge, acceptance criteria, receiving-site capability, required qualification or validation, approved documents, and personnel competence. The appropriate evidence depends on the product and process; a generic checklist cannot replace a documented assessment. Finally, verify implementation where the work happens. Confirm that current instructions are available, suppliers received approved requirements, systems contain correct versions, and affected personnel can perform their tasks. A signed approval is not evidence that every downstream change took effect. Mistakes That Undermine Inspection Readiness Closing CAPAs on task completion alone: Effectiveness checks should test whether the underlying failure has been controlled. Updating labels in isolation: Assess packaging, supplier, system, documentation, and inventory consequences. Counting closures instead of evidence: Dashboards need defensible records behind their status indicators. ...
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Pharmintech powered by Ipack Ima, the international exhibition dedicated to processing and packaging technologies for the pharmaceutical, parapharmaceutical, cosmeceutical, nutraceutical, medical device and biotechnology industries scheduled from 3 to 6 May in Milan, Italy.

The event will take place concurrently with IPACK-IMA, which at Fiera Milano showcases excellence in processing & packaging for the food and non-food industries.

The conference was attended by Sergio Dompé, Executive President of Dompé farmaceutici and President of Pharmintech powered by Ipack Ima 2022, who comments, “The pandemic has shown that technology and research can give great acceleration to Life Sciences, turning health into the milestone of growth. If we will manage to leverage the historical opportunity of the Recovery and Resilience Facility, giving priority to competitiveness and merit and avoiding the dispersion of resources, Italy and Lombardy can multiply the success stories capable of competing on a global level. However, we must focus on two fronts: cutting-edge research and interdisciplinarity, because it is through synergies with the world of artificial intelligence, digital and material sciences that the most innovative solutions will emerge. In this context, Pharmintech is an important hub capable of accelerating the entire ecosystem through the meeting between the pharmaceutical industry and the world of research and universities, as well as providing an opportunity for suppliers of advanced technologies and solutions to compare”.

The speech by Giorgio Bruno of AFI, after reiterating the importance of the positive synergy between trade fair operators and technical-scientific organizations active in the chemical-pharmaceutical field, highlighted the importance, in a strategic perspective, of the relationship between the Italian leadership in the production of pharmaceutical technology and the return to an important international event such as Pharmintech, with which AFI has been collaborating for several editions for the coordination of technical-scientific contents.

Concerning contents and events, the conference was attended by the main partners of the event who anticipated the themes that will enrich an exhibition panorama with over 150 companies specialized in the Life Science sector.

Alberto Bartolini representing AFI outlined the elements of the opening event of Pharmintech scheduled on 3 May. The focus will be on the world of healthcare, including pharmaceuticals, medical devices, nutritional supplements and the cosmeceutical market, with an emphasis on regulatory convergence and supply chain management.

Lucia Ceresa for PDA presented the conference entitled ‘Smart Factory: Industry 4.0 applications in parenteral manufacturing’, scheduled for 5 May, which will bring together equipment manufacturers, technology providers and pharmaceutical companies in a debate on digitalization and innovation with significant case histories and applications.

Enzo Lacchini anticipated the contents of the conference proposed by ISPE, in collaboration with Confindustria Medical Devices, which on 6 May will explore the paradigm shift in the sector, in the light of the new Medical Device Regulation (MDR) and the new In Vitro Diagnostic Device Regulation (IVDR).

Lastly, Gian Paolo Crasta of UCIMA focused on the sustainability of consumer goods supply chains, the main theme of “Packaging Speaks Green”, a forum organized by Pack-Media in collaboration with UCIMA and AMAPLAST, which from 3 to 6 May will host a panel of experts, institutions and companies to discuss the relationship between the circular economy and the strategic role of the entire packaging supply chain in various industrial sectors, including Pharma, Beauty & Chemicals.

The organizing team composed of Valerio Soli, President of Ipack Ima, Domenico Lunghi, Director of BU Private Label, Pet & Food Pharma Industry of Bologna Fiere, and Rossano Bozzi, CEO of Ipack Ima, did the honors. They outlined the profile of an important edition of IPACK-IMA which, together with Pharmintech, has already consolidated the presence of over 1,000 exhibitors and is set to be the most important international meeting point for the industry in 2022.

Pharmintech – whose 2022 edition will be organized by Ipack Ima Srl thanks to the agreement signed with Bologna Fiere Group – has been strategically positioned in Hall 2 with the aim of enhancing the specialization in “Pharma & Nutritional”, “Beauty & Personal Care” and “Chemicals & Home Care” and, at the same time, amplifying the synergies between different exhibition segments that represent IPACK-IMA’s competitive advantage.

As revealed by the Pharmintech Business Monitor in collaboration with MECS, the international life sciences community is experiencing a moment of strong change, with a jump of 13.3% in 2021. This represents a vigorous recovery after the very subdued growth of only 1.1% in 2020. Over the 2021/2025 period, the Observatory forecasts an average annual growth rate of 6.8%.

The appointment with Pharmintech and IPACK-IMA at Fiera Milano, from May 3 to 6, 2022, is therefore the ideal moment for international operators to discuss innovation and new production and market prospects, thanks also to the conjunction with the exhibitions Print4All, Intralogistica Italia and the new Greenplast concept that, together with Ipack-Ima, are part of the Innovation Alliance, the most important supply chain project for instrumental mechanics.

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Managing Quality and Regulatory Risks in Pharmaceutical Technology Transfer

Technology transfer moves more than manufacturing instructions. It moves process knowledge, supplier dependencies, labeling requirements, packaging specifications, and the evidence needed to demonstrate control. For medical device manufacturers, including those supporting drug-device combination products, these interfaces can become recurring sources of compliance gaps during site transitions, acquisitions, and remediation. The central problem is often not a missing procedure. It is a quality system that allows connected activities to change independently. A label revision may be approved while packaging artwork, supplier instructions, or production-system data still reflect an obsolete version. Staying inspection-ready requires manufacturers to manage these dependencies as one controlled system. Why Compliance Gaps Keep Recurring Findings are treated as documentation defects Revising a procedure can resolve an immediate discrepancy without changing the behavior that caused it. If unclear decision rights, weak escalation, or ineffective training remain, the same failure may surface elsewhere. Corrective and preventive action should distinguish the observed finding from its underlying cause and establish how effectiveness will be demonstrated. Ownership is divided across connected functions Quality, Regulatory Affairs, labeling, packaging engineering, operations, suppliers, and digital-system owners often maintain separate workflows. Each team may complete its assigned task while an interface remains uncontrolled. For example, changing an instruction for use can affect packaging configuration, translations, technical documentation, inventory disposition, and release controls. Transitions expose unresolved weaknesses Acquisitions and site transfers can introduce conflicting procedures, incomplete knowledge transfer, or different assumptions about validated processes. Regulatory changes add further demands. When these events coincide with CAPA or change-control backlogs, teams may prioritize administrative closure over risk reduction. Without a coordinated impact assessment, local fixes can create new gaps downstream. Establish the Regulatory Baseline Inspection readiness starts with knowing which requirements apply to the product, activity, and market. Pharmaceutical, device, and combination-product obligations are not interchangeable; transfer planning should identify the applicable requirements rather than assume one quality framework covers every operation. According to FDA’s Quality Management System Regulation overview and FAQs, the QMSR became effective on February 2, 2026, incorporates ISO 13485:2016 by reference, and introduced the updated device inspection process under Compliance Program 7382.850. ISO 13485 certification does not exempt a manufacturer from FDA inspection or guarantee compliance with FDA requirements. For devices marketed in the European Union, Regulation (EU) 2017/745, Annex I, Section 23, provides the primary requirements for information supplied with devices, including labels and instructions for use. Teams should assess the applicable provisions alongside relevant language, product-specific, and market requirements. A labeling review should therefore evaluate required content and consistency with the device’s intended purpose and supporting documentation—not merely artwork accuracy. How to Identify the Real Gaps Begin with a cross-functional assessment that follows actual product and information flows. Select representative transfers, label changes, supplier changes, and CAPAs, then trace each from initiation through implementation and effectiveness review. Map dependencies: Identify affected specifications, suppliers, packaging components, systems, validation activities, and training. Compare records with practice: Check whether approved procedures match what operators and reviewers actually do. Test traceability: Follow a requirement through technical documentation, labeling, production instructions, and release evidence. Examine recurrence: Look for repeated deviations, reopened actions, overdue changes, and findings shared across sites. Assess capacity: Determine whether qualified owners have enough time and authority to complete corrective work. Prioritize gaps by potential patient or user harm, regulatory impact, likelihood of recurrence, and detectability. Document the rationale; an old overdue item is not automatically more important than a newly identified high-risk weakness. Align Quality, Labeling, Packaging, and Change Control Create a coordinated remediation plan with one accountable owner for each action, named contributors, acceptance criteria, and required evidence. Separate immediate containment from systemic correction. Containment might prevent obsolete labels from being issued; correction might redesign approval and implementation controls so obsolete versions cannot return. Use change control as the integration point. Before approval, evaluate effects on regulatory submissions or notifications, technical documentation, supplier controls, packaging performance, validation, electronic master data, inventory, and training. Record both identified impacts and justified decisions that particular activities are unaffected. During technology transfer, define readiness gates before production or release responsibilities move. These should address the transfer of process knowledge, acceptance criteria, receiving-site capability, required qualification or validation, approved documents, and personnel competence. The appropriate evidence depends on the product and process; a generic checklist cannot replace a documented assessment. Finally, verify implementation where the work happens. Confirm that current instructions are available, suppliers received approved requirements, systems contain correct versions, and affected personnel can perform their tasks. A signed approval is not evidence that every downstream change took effect. Mistakes That Undermine Inspection Readiness Closing CAPAs on task completion alone: Effectiveness checks should test whether the underlying failure has been controlled. Updating labels in isolation: Assess packaging, supplier, system, documentation, and inventory consequences. Counting closures instead of evidence: Dashboards need defensible records behind their status indicators. ...

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